PROCESS ANALYSIS & DESIGN

Your location is unique, so is the design of your plant.

Your new factory or the renovation of your existing one starts with few simple questions:

"How much foam and mattresses can we produce? How much will this cost? What if we grow, what if we change our product mix, what if ... ?" ... the answer depends on the unique shape of your plot of land, your product mix, production needs, and some specifics of each of you that we will take into account from the start. The best design of your foam manufacturing plant is as unique as you.

IPF uses a proprietary 3D design program that allows us to simulate quickly different factory lay-outs.

IPF ́s Configurator helps you to:

Identify the capacity and the bottleneck of each production area: fresh foam curing, block storage, foam cutting...
Optimize material flow and space.
Anticipate the consequences of the production growth.

Analysis & Design results

Together we work in the detailed definition of the different areas, foaming, block handling, block storage, cutting, assembly, etc. and their possible future expansion in a safe working environment.

Budget is always limited and we define scenarios that fit your business growth to make it possible. Thanks to IPF Configurator we will analyse with you the different options to find the most appropriate lay-out for your foam plant.